SINGLE TEMP WATER MANIFOLD
HIGH-PERFORMANCE WATER DISTRIBUTION & CONTROL BLOCKS
Single Temp Water Manifold products are high-technology solutions developed to distribute multiple water circuits, control flow, and enhance process stability in water-operated temperature control systems. The Water Manifold (water distribution block) operates in full integration with temperature control units, delivering balanced and controllable water distribution to process circuits. This directly results in higher product quality, repeatable production, and reduced scrap rates.
BASIC OPERATING PRINCIPLE OF THE WATER MANIFOLD
Water Manifolds function as a hydraulic distribution center typically used together with industrial temperature control systems. A single manifold distributes water from one supply source to multiple circuits and enables individual monitoring and control of each circuit. This structure is particularly critical in applications such as multi-zone mould circuits, different temperature zones, and complex production lines.
SFC (Smart Flow Control) Water Manifold solutions provide full connectivity with the integrated control systems of temperature control units. This allows water distribution to be managed automatically based on both circulation temperature and flow data, ensuring optimized and stable process control.
WATER MANIFOLD MODELS AND CONFIGURATIONS
The Single Temp Water Manifold product range can be configured as follows:
1. 4-Circuit Water Manifold
• Connection of processes via 4 independent water circuits
• Independent temperature and flow measurement for each circuit
• Compact dimensions suitable for small and medium-scale systems
2. 6-Circuit Water Manifold
• Extended distribution for 6 independent temperature circuits
• Zone control capability for large injection moulding or extrusion lines
• Optional flow and temperature monitoring on each circuit
3. 8-Circuit Water Manifold
• Water distribution to up to 8 separate outlets
• High-level control and flexibility for large-scale processes
4. 2×8 (Total 16-Circuit) Combined Configuration
• Up to 16 circuits by combining two hydraulic blocks
• Ideal for large production facilities and multi-zone manufacturing systems
• Each circuit can be monitored and controlled independently
Each manifold type can be equipped with user-selectable flow control options:
• Automatic flow control with motor-driven control valves
• Manual precision flow control valves
• Simple distribution without flow control
TECHNICAL FEATURES AND NUMERICAL DATA
Water Manifold products are defined by critical technical parameters that directly impact process control and production quality:
Operating Temperature Range
• Standard water distribution manifolds operate between +10 °C and +120 °C
• Optional high-temperature versions are available up to +160 °C
Pressure Resistance
• Maximum media pressure: 8 bar at 120 °C
• At elevated temperatures, resistance up to 10 bar can be achieved
Flow Measurement Range
• Flow measurement range: 1 - 18 l/min
• Flow measurement accuracy: ±1 %
• Temperature measurement range on all circuits: 0 - 120 °C with ±1 °C accuracy
Connection Sizes
• Main inlet and outlet connections: G 1/2" or G 1", depending on manifold type
• Distribution circuit connections: typically G 1/2"
Dimensions and Weight
• SFC4 manifold (with valve equipment): approx. 11.4 kg
• SFC6 manifold: approx. 16.0 kg
• SFC8 manifold: approx. 20.5 kg
• Weights specified without mounting plate
Ingress Protection
• IP54 protection class, ensuring reliable operation in industrial environments
ACTIVE CONTROL AND INTEGRATED SYSTEM MANAGEMENT
The Water Manifold is not merely a passive distribution block; it offers an intelligent, system-integrated control structure:
Smart Flow Control Features
• Integrated flow and temperature measurement within the controlled system
• Circuit-specific parameter monitoring via a central control unit
• OPC UA-compatible control architecture for data exchange with smart manufacturing systems
• Management of multiple manifolds through a single control unit
• Automatic retention of parameters when system components are replaced
Control Modes
• Automatic flow control: pump speed and valves regulated via PID control
• Manual flow adjustment using precision control valves
• Passive distribution without flow control
MANIFOLD DESIGN AND MATERIAL QUALITY
Single Temp Water Manifold products are designed for maximum durability and long service life:
• Robust brass or alloy body construction
• High-precision temperature and flow sensors
• Durable piping connections and sealing elements
• Integrated mounting with temperature control systems and control algorithms
• Modular hydraulic blocks allowing easy system expansion
This design ensures high process stability and minimal maintenance requirements, even in continuously operating production lines.
APPLICATION AREAS
Water Manifold systems are widely used in the following industrial applications:
• Plastic injection moulding production lines
• Multi-circuit temperature zone control
• Temperature balancing in extrusion and manufacturing lines
• Temperature distribution in robotic and automation systems
• Production environments requiring advanced process control
Thanks to manifold distribution blocks, multiple temperature circuits can be managed through a single temperature control unit, providing cost-effective operation and consistently high product quality.
