MARSE SMART WATER TANK
SMART WATER TANK TEMPERATURE CONTROL UNITS
The Marse Smart Water Tank series consists of advanced temperature control units with integrated water tanks, developed to precisely manage mold and equipment temperatures in plastic processing and industrial production processes. Positioned under Marse's SMART platform, this series stands out with its Industry 4.0-ready infrastructure, advanced PID control algorithms, and a very wide range of technical configurations.
Smart Water Tank units significantly improve temperature stability, product quality, and process repeatability in applications such as injection molding, extrusion, rubber processing, die casting, composites, lamination, and similar industrial processes.
DESIGN PHILOSOPHY OF THE SMART WATER TANK SERIES
Smart Water Tank units go beyond conventional water-operated temperature controllers by using an integrated water tank that stabilizes the thermal balance within the system. The water tank acts as a thermal buffer against sudden temperature changes, minimizing temperature fluctuations during operation.
The core design objectives of the system are:
Thanks to this approach, Smart Water Tank units can be used reliably in both small-scale and high-capacity production lines.
SMART SERIES DIGITAL CONTROL AND INDUSTRY 4.0 INFRASTRUCTURE
Marse Smart Water Tank systems are equipped with a modern control panel featuring a 7-inch color touchscreen. Supported by the advanced EDGE 2 processor architecture, the system enables fast data processing and real-time monitoring.
Digital control features include:
Within the scope of Industry 4.0 compatibility, the following communication protocols are supported:
Additionally, thanks to the RAP (Remote Access Platform), machines can be monitored remotely via the cloud, data can be recorded, and service interventions can be performed remotely.
SMART WATER TANK TECHNOLOGY AND OPERATING PRINCIPLE
In Smart Water Tank units, water circulates in a closed-loop system. Heating elements and integrated heat exchangers precisely regulate the water temperature. The PID control algorithm ensures fast achievement of the target temperature with minimal deviation.
Thanks to the integrated water tank:
This structure provides significant advantages, especially in multi-circuit molds and applications requiring high flow rates.
TECHNICAL AND NUMERICAL SPECIFICATIONS - WATER TANK MODELS
The Smart Water Tank series offers various models to meet different capacity and power requirements.
SMART BASIC
Maximum operating temperature: 90 °C
Heating power: 3 / 6 kW
Cooling capacity: 40 kW
Tank capacity: 8 liters
Pump flow rate: 60 l/min
Pump pressure: 3.8 bar
Pump power: 0.5 kW
Process connections: 3/4"
Weight: 35 kg
SMART W
Maximum operating temperature: 90 °C
Heating power: 6 / 9 kW
Cooling capacity: 40 - 80 kW (optional)
Tank capacity: 12 liters
Pump flow rate: 60 l/min
Pump pressure: 3.8 - 5.8 bar
Weight: 35 kg
SMART 2 W
Heating power: 9 / 12 / 18 kW
Tank capacity: 20 liters
Pump flow rate: 60 - 70 l/min
Weight: 40 kg
SMART 4 W
Heating power: 18 / 24 / 30 kW
Tank capacity: 35 liters
Pump flow rate: 60 - 200 l/min
Cooling capacity: 40 - 235 kW
Weight: 55 kg
SMART 5 W
Heating power: 18 / 24 / 30 / 36 kW
Tank capacity: 70 liters
Pump flow rate: 200 l/min
Cooling capacity: 60 - 450 kW
Weight: 120 kg
All models operate with a 400 V / 3-phase / 50 Hz power supply.
SAFETY FEATURES AND STANDARD EQUIPMENT
Smart Water Tank units are equipped with the following protection systems in compliance with industrial safety standards:
These features ensure maximum safety for both operators and processes.
APPLICATION AREAS
Marse Smart Water Tank units are widely used in:
In every application, the primary goal is to stabilize mold and equipment temperature, shorten cycle times, and improve product quality.
SMART WATER TANK SELECTION CRITERIA
When selecting the appropriate Smart Water Tank model, the following parameters should be evaluated:
Selecting the right Smart Water Tank model based on these criteria reduces energy consumption while significantly increasing process efficiency.
