SINGLE TEMP OIL-OPERATED
HIGH-TEMPERATURE OIL-BASED TEMPERATURE CONTROL SYSTEMS
The Single Temp Oil-Operated series consists of high-performance oil-based temperature control units designed for industrial applications requiring elevated operating temperatures. In processes where water-operated systems cannot be used due to temperature limitations, these oil-based solutions provide reliable temperature control up to 350 °C, while offering high operational reliability, precise control, and a wide range of capacity options. From mold temperature control to plastic processing, extrusion, and other high-temperature processes, these systems maximize process efficiency in many critical applications.
OPERATING PRINCIPLE AND CORE ADVANTAGES
Oil-Operated systems use a special heat transfer oil as the thermal medium, enabling much more stable and controlled heat transfer at high temperatures. Because thermal oil has a significantly higher boiling point than water, it allows operation in temperature ranges that water-based systems cannot reach, thereby increasing both process reliability and thermal control quality.
These systems are widely preferred in industrial applications because:
• They operate reliably at very high temperature ranges
• They deliver performance unattainable with water-operated systems
• Process stability and surface quality are significantly improved
• They offer extensive capacity and configuration flexibility
• Energy efficiency is optimized
• Advanced safety and protection functions are integrated
With these characteristics, Oil-Operated units provide powerful and flexible solutions for specialized processes requiring high-temperature control.
PRODUCT SERIES AND MODELS
Single Temp Oil-Operated solutions are available in various model and configuration options depending on application requirements. The main product series are as follows:
Oil Advanced D0 / 180 - 300 °C
This series represents compact oil-operated temperature control units. With high energy efficiency and an excellent price-performance ratio, it offers ideal solutions for medium-capacity processes. The D0 series is preferred in applications that require high temperatures but do not need a large-scale oil system.
Oil Advanced D1 / 300 - 350 °C
This model is developed for processes with higher temperature requirements. It provides operation up to 350 °C and offers a wide range of capacity, flow rate, and size options. The D1 series features an integrated design and flexible configuration possibilities.
Oil Advanced D2 / 300 - 350 °C
Similar to the D1 series, the D2 series is suitable for high-temperature applications and serves a broad range of processes with different capacity and size configurations.
Oil Advanced D3 / 300 - 350 °C
The D3 model is another oil-operated temperature control series designed for processes with high performance expectations. It delivers high reliability and precise temperature control under demanding conditions.
Oil Advanced D4 / 300 - 350 °C
The D4 series represents advanced oil temperature control solutions for large-scale production lines or processes requiring high thermal loads. This series combines maximum temperature capability, extensive modular options, and high capacity in a single platform.
TECHNICAL AND NUMERICAL SPECIFICATIONS
The technical and numerical characteristics of Oil-Operated systems clearly define their performance in high-temperature industrial processes:
Operating Temperature Range
• Typical range: 180 °C - 300 °C
• High-temperature range: 300 °C - 350 °C
This wide range is optimized to meet the requirements of many industrial processes.
Heating Capacity
• Modular heating power from 4.5 kW to 144 kW
Each model is available with different heating capacities and can be scaled to match the required thermal load.
Cooling Capacity
• 0 kW - 232 kW
Cooling capacity is designed over a wide range to ensure precise control of oil outlet temperature.
Maximum Flow Rate
• 45 - 600 l/min, depending on model and configuration
The flow rate can be selected according to process circuit volume and heat transfer demand.
Pressure Resistance
• Typical operating pressure range: 6 - 11 bar
This pressure capability ensures stable circulation even at high temperatures.
Electrical and Control Systems
• Solid-state relay-controlled heating
• Electronic safety temperature limiter
• IP54-rated control panel
• Color control display with optional advanced professional control interface
This control architecture ensures both system safety and optimal process performance.
GENERAL DESIGN AND DURABILITY
Oil-Operated temperature control units are designed with durability and long-term operation as top priorities:
• Powder-coated steel housing resistant to dust and impact
• High-quality hydraulic components and piping
• Optional magnetically coupled pump designs
• Dirt filters and separation elements
• Modular hydraulic and electrical connection options
This robust construction ensures stable and reliable performance even under harsh industrial conditions.
APPLICATION AREAS
Single Temp Oil-Operated systems are used across a wide range of applications:
• Plastic injection molding, especially high-temperature processes
• Composite and thermoplastic production lines
• Resin processing and heat transfer applications
• Chemical processes
• Large mold circuits
• Medium- to high-volume production facilities
These systems provide continuous and reliable temperature control in all industrial production lines requiring high-temperature operation.
WHY OIL-OPERATED TEMPERATURE CONTROL?
• High-temperature capability: operation up to 350 °C
• Modular capacity: scalable from small to very high output requirements
• High process stability: resistant to thermal load fluctuations
• Broad application flexibility across different industries and processes
• Reliable control: precise temperature regulation even under extreme operating conditions