SINGLE TEMP EASITEMP 95
WATER-OPERATED, COMPACT AND RELIABLE TEMPERATURE CONTROL UNIT
The Single Temp Easitemp 95 series is positioned among water-operated, compact temperature control machines developed for the plastics processing industry, offering a high level of process safety and operational reliability. As part of the Easitemp 2.0 product family, Easitemp 95 is specifically designed for applications requiring a maximum operating temperature of 95 °C, delivering stable temperature control, dependable operation, and economical running costs for injection moulding, extrusion, and similar processes.
By focusing on a temperature range that is sufficient for many industrial applications, Easitemp 95 has been developed with an engineering approach that eliminates unnecessary complexity. This results in a system that simultaneously provides high durability, long-term continuous operation, and ease of use.
OPERATING PRINCIPLE OF EASITEMP 95
Easitemp 95 operates according to the principle of a closed-loop, water-circulated temperature control system. Using water as the heat transfer medium allows rapid heat-up and ensures homogeneous temperature distribution within the process circuit. Water heated by integrated electric heating elements is pumped to the mould or process circuit and then returned to the unit via the return line, maintaining a continuous circulation loop.
During operation:
• Hot water is supplied to the process circuit at a constant flow rate
• Heat transfer is fast and precisely controlled
• Temperature fluctuations are minimized through PID-controlled regulation
• Return water from the process is reheated to maintain continuous circulation
Thanks to its precise temperature control, Easitemp 95 improves repeatability of product quality and secures overall process stability.
TECHNICAL AND NUMERICAL SPECIFICATIONS - EASITEMP 95
The Easitemp 95 model is optimized for medium-capacity applications operating up to 95 °C.
Maximum Operating Temperature
• 95 °C
Heat Transfer Medium
• Water (closed-loop system)
Maximum External System Volume
• 50 litres at 95 °C
Heating Capacity
• 6 kW
• Stainless steel heating elements manufactured from Incoloy material with high corrosion resistance
Cooling Capacity
• 45 kW
• Indirect cooling principle
• Brazed copper, stainless steel plate heat exchanger
• Solenoid-valve-controlled cooling circuit
Pump Technical Data
• Maximum flow rate: 40 l/min
• Maximum pressure: 3.8 bar
• Pump motor power: 0.5 kW
• Pump type: peripheral wheel, submerged design
Connections
• Process circuit connection: G 1/2"
• Cooling water connection: G 3/8"
Electrical Equipment
• 230 V power supply
• 16 A CEE plug
• Heater control via SSR (Solid State Relay)
• Control cabinet with IP54 protection class
Dimensions and Weight
• Length: approximately 514-515 mm
• Width: approximately 238-240 mm
• Height: approximately 493-480 mm
• Weight: approximately 30 kg
CONTROL SYSTEM AND USER INTERFACE
Easitemp 95 is equipped with an advanced microprocessor-controlled temperature control unit:
• Set temperature and actual temperature displayed simultaneously
• Display resolution selectable between 0.1 °C and 1 °C
• PID control algorithm with automatic self-tuning function
• Five LED status indicators:
- Heating
- Cooling
- Leakage stop
- Temperature warning
- Alarm
For integration with injection moulding machines, a 20 mA TTY communication interface is provided, ensuring compatibility with a wide range of machine manufacturers.
SAFETY AND PROTECTION FEATURES
Easitemp 95 is designed to provide maximum safety in industrial operation:
• Level monitoring via magnetic float switch
• Redundant heater shutdown through additional temperature safety fuse
• TÜV-approved independent safety valve
• Pressure gauge
• Pump direction reversal function for leak-stop protection
• Dirt filters in the process return line and cooling water inlet
• Alarm relay for external warning devices
• Automatic filling and fill-time monitoring
• Adjustable controlled cooling mode
This configuration ensures a high level of protection for both operators and equipment.
ENERGY EFFICIENCY AND OPERATIONAL ADVANTAGES
Easitemp 95 is optimized for long-term, economical operation:
• Low heat loss thanks to high-quality thermal insulation
• Efficient energy usage through SSR-controlled heating elements
• Automatic filling and automatic cooling functions
• Simple maintenance concept and service-friendly design
These features significantly reduce total operating costs, particularly in multi-shift production environments.
APPLICATION AREAS
Single Temp Easitemp 95 is widely used in the following applications:
• Plastic injection moulding machines
• Mould applications requiring low to medium temperatures
• Extrusion and auxiliary processes
• Plastic components requiring precise temperature control
• Production lines requiring compact and mobile temperature control solutions
Thanks to its wheeled chassis, the unit can be easily positioned next to the processing machine.
WHO IS EASITEMP 95 SUITABLE FOR?
• Manufacturers requiring stable temperature control up to 95 °C
• Users seeking a compact, reliable temperature control unit with low maintenance requirements
• Facilities requiring easy integration with injection moulding machines
• Production lines prioritizing energy efficiency and process safety
