Procan ALPHA 6 Control System
Innovative Control Technology for Modern Injection Molding
Procan ALPHA 6 is the latest generation control system developed by Dr. Boy for its injection molding machines. Designed to meet the demands of modern plastics processing, Procan ALPHA 6 combines intuitive operation, advanced digital connectivity, and outstanding process precision in a single, user-friendly platform. It is engineered to reduce setup times, improve production stability, and seamlessly integrate injection molding machines into Industry 4.0 manufacturing environments.
This control system represents a significant step forward in smart machine operation while preserving the proven operating philosophy familiar to BOY machine users.
Intuitive Touchscreen Operation
The Procan ALPHA 6 features a high-resolution Full HD touchscreen with a display resolution of 1920 x 1080 pixels. Thanks to Projected Capacitive Touch (PCT) technology, the screen offers long-lasting accuracy without recalibration and supports multi-touch operation.
Operators can activate machine functions and adjust setpoints simultaneously, significantly reducing setup and adjustment times. The interface layout has been redesigned with softer colors and structured symbols to improve readability and reduce operator fatigue during long production shifts.
The clear visualization concept used in previous BOY control generations has been retained, ensuring a smooth transition for experienced operators.
Customizable Widget-Based User Interface
One of the defining features of Procan ALPHA 6 is its modular widget system. Operators can create a personalized workspace by selecting predefined modules from a widget library and arranging them freely on the screen.
Target values and actual process values can be displayed and edited directly within this widget area, allowing fast access to the most important parameters. This flexible configuration improves workflow efficiency and adapts the control interface to individual production requirements.
Existing datasets from earlier Procan ALPHA generations can be transferred directly, ensuring continuity and minimizing commissioning time.
Industry 4.0 and Digital Connectivity
Procan ALPHA 6 is fully prepared for digital manufacturing environments. The control system includes an integrated OPC UA server, enabling direct and standardized communication with MES and higher-level factory systems without the need for external OPC clients.
Support for EUROMAP 77, 78 and 83 interfaces allows easy machine integration into modern production networks. This connectivity enables real-time data exchange, production monitoring, and process optimization across the factory.
Machines can be connected via customer WLAN or hotspot, allowing secure remote monitoring and diagnostics.
Remote Monitoring and Smart Services
With optional WLAN and USB connectivity, Procan ALPHA 6 supports remote-controlled process monitoring and remote maintenance. Through secure connections, production data can be monitored externally, and technical support can be provided quickly when needed.
The BOY Status App enables users to view machine status information remotely, increasing transparency and supporting proactive maintenance strategies.
High Precision and Process Stability
Procan ALPHA 6 delivers significantly improved control accuracy compared to previous generations. Enhancements include:
• Tenfold increase in position sensor resolution
• Double temperature control accuracy with reduced tolerances
• Hydraulic pressure-dependent switch-over to holding pressure with stroke monitoring
• Improved cycle time consistency with deviations below 10 milliseconds
Separate processors for display and machine control ensure faster screen refresh rates and stable real-time process execution.
These improvements translate directly into higher part quality, reduced scrap rates, and improved repeatability in demanding production environments.
Advanced Programming and Process Visualization
The integrated graphical process editor allows operators to configure injection molding sequences visually. Process steps can be selected from command libraries and arranged via simple touch gestures.
Each machine function, such as clamping, injection, or handling, is supported by a dedicated command library. This visual programming approach simplifies complex process configuration and makes process optimization faster and more intuitive.
Compatibility with All BOY Drive Technologies
Procan ALPHA 6 is designed to support all BOY injection molding machine drive concepts, including hydraulic, servo-hydraulic, and future drive technologies. This ensures long-term investment security and consistent control architecture across different machine models.
Key Benefits of Procan ALPHA 6
• Intuitive multi-touch Full HD user interface
• Customizable widget-based control layout
• Integrated OPC UA server for Industry 4.0 connectivity
• High-precision process control and repeatability
• Fast setup, reduced downtime, and improved productivity
• Remote monitoring and maintenance capabilities
• Backward compatibility with previous Procan data sets
Why Procan ALPHA 6?
Procan ALPHA 6 is more than a machine control system; it is a smart production platform designed for efficient, connected, and future-ready injection molding. By combining ease of use, advanced digital integration, and exceptional process precision, it supports manufacturers in achieving higher productivity, consistent quality, and sustainable competitiveness in modern plastics processing.